philipp kaefer molds no cardboard corrugated metal table
all images courtesy of philipp käfer

 

 

 

combining corrugated metal with a strong adhesive, the ‘no cardboard project’ by german designer philipp käfer forms a durable side table. the lightweight material is well known in aircraft and ship construction. its triple layered structure is composed of one corrugated sheet glued between two flat ones, each made from coated aluminum. the material, which is at most one millimeter thick can easily be bent into shape; joining three together creates an incredibly strong product. this ‘sandwich’ provides a high-level of rigidity whilst being very thin, light and resistant to corrosion. the multifunctional furniture piece portrays a sense of lightness even though it is able withstand hundreds of kilos, ensuring its durability.

 

 


‘making of ‘no cardboard’ by phillip käfer’
video courtesy of phillip käfer

 

 

philipp kaefer molds no cardboard corrugated metal table
no cardboard side table – metallic blue

 

 

philipp kaefer molds no cardboard corrugated metal table
no cardboard – pearl effect coating


 

philipp kaefer molds no cardboard corrugated metal table
no cardboard – rough

 

 

philipp kaefer molds no cardboard corrugated metal table
no cardboard stability test from ETPTT Group

 

 

philipp kaefer molds no cardboard corrugated metal table
first finished prototype

 

 

philipp kaefer molds no cardboard corrugated metal table
durability test – holding 440 kgs

 

 

philipp kaefer molds no cardboard corrugated metal table
the construction process showing the individually cut legs that are sandwiched together in a mould

 

 

designboom has received this project from our ‘DIY submissions‘ feature, where we welcome our readers to submit their own work for publication. see more project submissions from our readers here.